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Hollow Cone Deflection Spray Nozzle

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A hollow cone deflection spray nozzle is a specialized type of spray nozzle designed to produce a hollow cone-shaped spray pattern. However, unlike traditional hollow cone nozzles, these nozzles incorporate a deflection mechanism that allows for precise control over the spray angle. This deflection mechanism can be a simple baffle or a more complex internal geometry.
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) Definition & Applications

A hollow cone deflection spray nozzle is a type where the fluid jet exits the orifice and strikes a deflector plate, spreading into a thin liquid film and forming a ring-shaped (hollow cone) spray pattern.

Common uses include:

  • Gas scrubbing & cooling

  • Dust suppression & humidification

  • Surface rinsing / fine coating

  • Corrosion protection (thin film coverage)

  • Agricultural spraying (leaf coverage with fine droplets)

Advantages: very fine atomization, wide spray angle, uniform ring coverage at low–medium flow.
Limitations: weak center coverage (hollow), deflector surface erosion with abrasive liquids.


2) Working Principle

The liquid stream exits the nozzle orifice, impacts a deflector surface, spreads into a thin film, and breaks into fine droplets that follow a hollow cone trajectory.

  • The spray footprint is a ring pattern.

  • Droplet size decreases with higher pressure and lower liquid surface tension.

  • Deflector angle and orifice geometry define spray angle.

Flow Equation:

Q=k⋅PQ = k \cdot \sqrt{P}

Where Q = flow rate (L/min), P = pressure (bar), k = capacity coefficient.

Droplet Size (approximation):

D32∝(σρ v2)1/2D_{32} \propto \left(\frac{\sigma}{\rho \, v^2}\right)^{1/2}

Smaller with higher velocity (v) and lower surface tension (σ).


3) Spray Geometry & Footprint

  • Spray Angle (α): Typically 60°–120°.

  • Footprint: Ring-shaped hollow cone vs. solid disk (full cone).

  • Coverage Diameter:

D≈2Ltan⁡(α2)D \approx 2L \tan\left(\frac{\alpha}{2}\right)

where L is distance from nozzle to target.

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