SS Fullcone Nozzle

Introduction to Full Cone Nozzles

Full cone spray nozzles are widely used in industrial and agricultural applications where complete, uniform liquid coverage is required. Unlike hollow cone nozzles that spray only at the edges, a full cone nozzle produces a solid spray pattern that fills the entire circular area. This ensures high impact, thorough coverage, and consistent droplet distribution.

Made from materials such as stainless steel, brass, or polypropylene, full cone nozzles are designed to withstand various operating conditions, from high-pressure washing to chemical spraying.

Technical Features of Full Cone Spray Nozzles

• Spray Pattern: Solid, circular spray covering the entire impact area.

• Spray Angles: Typically available from 30° to 120° depending on the design.

• Flow Rates: Wide capacity range for low, medium, and high flow applications.

• Droplet Size: Medium to large droplets, suitable for impact spraying.

• Connection Options: Standard thread sizes (1/8", 1/4", 3/8", 1/2", etc.).

• Material Options: Stainless steel for durability, brass for cost-efficiency, PP/ceramic for chemical resistance.

Advantages of Full Cone Spray Nozzles

1. Complete Coverage – Uniform liquid distribution across the entire spray area.

2. High Impact Force – Ideal for cleaning, cooling, and washing applications.

3. Versatility – Suitable for water, chemicals, coolants, and lubricants.

4. Durability – Available in corrosion- and wear-resistant materials.

5. Flexible Design – Spray angle and flow rate can be tailored to specific needs.

Industrial Applications of Full Cone Nozzles

1. Industrial Cleaning

• Washing of machinery, tanks, and conveyor belts.

• Removal of debris, dirt, or grease from surfaces.

2. Cooling Systems

• Cooling of steel, glass, and plastic sheets during manufacturing.

• Heat treatment processes in metalworking.

3. Dust Control

• Suppression of airborne dust in mining, cement plants, and bulk material handling.

4. Surface Treatment

• Applying protective coatings, chemicals, or lubricants evenly.

• Pre-treatment in painting and finishing lines.

5. Agricultural Spraying

• Fertilizer application and irrigation.

• Pesticide spraying with complete plant coverage.

How Full Cone Nozzles Work

The internal vane design of a full cone nozzle causes the liquid to swirl inside before exiting the orifice. This swirling motion distributes the liquid evenly, forming a dense, circular spray pattern. The result is uniform droplet impact across the target surface, making these nozzles ideal for applications requiring maximum coverage.

Choosing the Right Full Cone Nozzle

When selecting a full cone spray nozzle, consider:

• Spray angle needed for the target area.

• Flow rate and operating pressure.

• Droplet size requirements (fine, medium, or coarse).

• Liquid compatibility with nozzle material.

• Installation size for your piping or spray system.

Conclusion

Full cone spray nozzles are a reliable and efficient solution for industries that require thorough coverage, strong impact, and long-lasting durability. Their ability to deliver uniform spray distribution makes them essential in cooling, cleaning, dust suppression, and agricultural spraying.

By selecting the right nozzle size, spray angle, and material, companies can improve efficiency, reduce waste, and achieve cost-effective spraying performance.