Fog Spray and Corrugated Paper Humidification Nozzles

Fog spray and corrugated paper humidification nozzles are specialized spray heads designed to create a very fine and homogeneous mist, particularly in paper production and processing. These nozzles are used in critical processes such as humidifying pulp and corrugated cardboard, suppressing dust, and regulating specific properties.

How They Work

These nozzles typically break down high-pressure water into very small droplets. This fine fog disperses homogeneously over a wide area. During the humidification process, the water in the form of fog comes into contact with the paper surface, increasing the moisture content and achieving desired properties.

Features and Advantages

Fine Mist Formation: Thanks to very small droplet sizes, it provides rapid and even moisture distribution on the paper surface.
High Efficiency: It allows humidification of large areas with a small amount of water.
Low Energy Consumption: It provides energy savings thanks to the use of high-pressure water.
Stainless Steel Construction: It is long-lasting and corrosion-resistant.
Adjustable Flow Rate: The flow rate can be adjusted to suit different applications.
Impact Resistant: It is resistant to harsh operating conditions.
Areas of Use

Paper Production: Humidification of paper pulp, regulation of paper surface.
Corrugated Cardboard Production: Providing moisture in corrugated cardboard gluing processes.
Textile Industry: Humidification of fabrics, preparation before dyeing.
Food Industry: Cooling food products and maintaining moisture balance.
Dust Suppression: Preventing dust formation by humidifying the air in dusty environments.
Selection Criteria

Flow Rate: The required amount of water.
Fog Size: Desired droplet size.
Spray Angle: Coverage area.
Material Compatibility: Chemical properties of the liquid to be used.
Operating Pressure: Operating pressure of the system.
Environmental Conditions: Temperature, humidity, and other environmental factors.
Different Types

Air-Assisted Nozzles: Creates a finer fog by mixing air and water.
Hydrodynamic Nozzles: Atomizes the liquid with a mechanical effect using high-pressure water.
Ultrasonic Nozzles: Separates the liquid into very fine droplets with ultrasonic vibrations.
In summary, fog spray and corrugated paper humidification nozzles are essential equipment used in precise humidification processes in the paper and other industries. The correct nozzle selection directly affects the efficiency of production processes and product quality.

For Additional Information:

Manufacturers: Mitsuda, Lechler, Spraying Systems Co. are among the leading manufacturers of such nozzles.
Technical Documentation: You can find detailed information on the technical specifications, operating principles, and applications of nozzles from manufacturers' websites or catalogs.
Note: This information provides a general framework. For a specific application, it is important to consult a specialist to select the correct nozzle.

You can search for visual references by using keywords such as "fog spray nozzle" or "corrugated paper humidification nozzle" to better understand different nozzle types and operating principles.

Please feel free to ask if you have any further questions.

Additionally, you may need more detailed information on the following topics:

Nozzle Materials: Advantages and disadvantages of different materials such as stainless steel and ceramics.
Nozzle Maintenance: Recommendations for cleaning and maintaining nozzles.
Integration: Nozzle integration into different production lines.
Energy Efficiency: Comparison of energy efficiency of different nozzle types.

High-Pressure Flat Fan Atomization: This atomization method produces a broad, uniform spray pattern, ideal for wide-area coverage.

Orifice Diameter: A 0.8 mm orifice diameter ensures resistance to clogging and maintains a consistent spray pattern.

Spray Angle: The 120-degree flat fan spray angle provides excellent coverage.

Nozzle Length: The compact 109.5 mm nozzle is user-friendly.

Nozzle Outer Diameter: The 35 mm outer diameter ensures compatibility with standard fittings.

Flow Rate: The 25 L/H flow rate is suitable for high-volume applications.

Atomizing Air Pressure: The atomizing air pressure range of 0.3-0.5 MPa accommodates a variety of applications.

Liquid Supply Pressure: The liquid supply pressure range of 0.1-0.3 MPa offers flexibility.

Anti-Drip Feature: The nozzle incorporates an anti-drip feature that automatically seals the orifice when the atomizing air is turned off, preventing liquid leakage.