Disk Nozzle

Disk Nozzle
A Disk Nozzle (or Disk Type Nozzle) is a nozzle that typically sprays fluid in a fan-shaped pattern at a specific angle. These nozzles are used to spread liquid or gas across a specific plane and are commonly used in many industrial applications such as cooling, humidification, washing, and recovery processes.

Below are the detailed information and numerical data regarding Disk Nozzles:

Working Principle of Disk Nozzle
Disk nozzles are nozzles that spray liquid or gas by propelling it from a disk surface, typically in a flat fan shape. These nozzles are ideal for evenly distributing fluid over a wide area.

Operating Steps:

Fluid/Gas Input: Liquid or gas enters the nozzle at a specific pressure.
Fluid Direction: The liquid or gas is accelerated within the nozzle's internal structure and directed from a disk surface.
Spray Distribution: At the nozzle outlet, the fluid spreads from the disk surface, distributing over a wide area in a flat fan shape. This distribution generally creates a homogeneous fluid layer on the desired surface.
Droplet Size: The droplet size varies depending on the pressure used. Higher pressure results in smaller droplets, providing more efficient application.
Advantages of Disk Nozzles

Even Distribution: Spreads fluid evenly over wide areas with a fan-shaped pattern, making it effective in industrial cleaning, cooling, and humidification applications.
Efficient Fluid Usage: Disk nozzles operating at high pressure produce finer droplets, resulting in more efficient use of fluid.
Durable Structure: Made of durable materials like stainless steel and PTFE, making them resistant to corrosive and high-temperature conditions.
Wide Range of Applications: Can be used for both gas and liquid applications. Offers a wide range of applications from industrial cooling systems to food processing, automotive washing, and air humidification systems.
Low Maintenance Requirement: Due to their durable material, they have low maintenance requirements and a long lifespan.
Energy Efficiency: Effectively spreads fluid over wide areas with low energy consumption, resulting in energy savings.
Application Areas

Cooling Systems: Provides effective cooling for industrial machines, cooling towers, and engines.
Washing and Cleaning: Provides effective fluid distribution for cleaning, especially in industrial cleaning and food processing sectors.
Humidification: Used to maintain humidity balance in agriculture, greenhouse systems, rooms, and factories.
Spray Drying: Used for rapid evaporation or drying of liquids in the chemical, food, and pharmaceutical industries.
Evaporation and Air Distribution: Can be used in industrial air cleaning, dust removal, and steam distribution processes.
Fluid Distribution: Used to distribute fluid to surfaces or systems, such as surface coating and painting processes.
Factors to Consider When Selecting Disk Nozzles

Connection Type and Size: The connection type (threaded, flanged) and size (1/8", 1/4", 1/2", etc.) should be determined according to the application.
Outlet Angle and Droplet Size: The nozzle's outlet angle and droplet size directly affect the application's efficiency. Higher pressure results in finer droplets and a wider spread.
Operating Pressure: The optimal operating pressure of the nozzle should be determined based on the fluid type and the target application.
Material Selection: Material selection (stainless steel, PVC, PTFE, etc.) should be based on the fluid's chemical composition and temperature conditions.
Application Area: The correct disk nozzle should be selected based on the intended use, such as cooling, humidification, washing, or spray drying.
Conclusion
Disk nozzles are highly useful in industrial applications due to their ability to spread fluid over wide areas and their high efficiency. With their even fluid distribution, energy efficiency, durable material construction, and long lifespan, disk nozzles are preferred in many industrial sectors such as cooling, washing, humidification, and spray drying. Customized designs and flexible connection options offer solutions for all types of applications.