Customized Flat Jet Nozzles
Customized flat jet nozzles are specifically designed to spread a particular fluid flow in a straight line. These nozzles provide a highly effective solution for industrial applications (such as washing, cooling, humidification, and spray drying) by distributing the fluid evenly over a wide surface. Customized flat jet nozzles can be customized in specific parameters to provide more precise fluid distribution.
Below are the numerical data and detailed information related to customized flat jet nozzles:
Feature | Values |
Nozzle Type |
Straight flow (Flat Jet)
|
Outlet Angle |
30° - 120° (usually between 60° - 90°)
|
Outlet Direction |
Straight, horizontal, or customizable to a specific angle
|
Flow Rate Range |
2 L/min - 2000 L/min (varies depending on model and pressure)
|
Operating Pressure |
2 bar - 15 bar (depending on operating conditions)
|
Temperature Range |
-20°C to 200°C (varies depending on material type)
|
Droplet Size |
20 - 100 microns (varies depending on pressure and nozzle type)
|
Spray Pattern |
Flat, wide-area, evenly covering spray pattern
|
Surface Coating Area |
0.5 m² - 25 m² (proportional to flow rate and nozzle type)
|
Material Selection |
Stainless steel (SS304, SS316), brass, PVC, PTFE
|
Connection Type |
Threaded, flanged, industrial connections
|
Design Customization Options |
Outlet angle, flow rate, nozzle length, material type
|
Application Areas |
Cooling, washing, cleaning, humidification, drying, spray drying
|
Working Principle of Customized Flat Jet Nozzles
Flat jet nozzles distribute the fluid in a straight line at a specific angle, providing a homogeneous fluid distribution over wide areas. These nozzles are designed to spread the fluid over areas of different lengths and widths. In customized flat jet nozzles, the outlet angle and fluid flow can be customized according to the requirements of the application.
Fluid Input: The fluid is directed to the inlet points of the nozzle. These points have arrangements that distribute the fluid according to the internal structure of the nozzles.
Fluid Flow: The fluid travels inside the nozzles under a certain pressure and expands from the outlet point in a straight line.
Spray Pattern: At the nozzle outlet, the fluid spreads with a flat spray pattern. This pattern expands to cover the entire area of the desired surface.
Droplet Size: At the outlet, the fluid separates into small droplets. The droplet size varies depending on the pressure used and the type of nozzle.
Advantages of Customized Flat Jet Nozzles
Even Distribution: The flat spray pattern spreads the fluid homogeneously over wide areas. This provides more efficient washing, humidification, and cooling.
Flexibility: Customization is possible in parameters such as outlet angle, flow rate, and material selection, allowing for a wide range of applications.
Low Consumption, High Efficiency: It provides efficient fluid distribution with low pressure and low flow rate, thus saving water and energy.
Wide Range of Applications: It can be used in various fields such as industrial cleaning, cooling, humidification, spray drying, and washing.
High Durability: It can provide long-term use with corrosive fluids as it can be produced from durable materials such as stainless steel or PTFE.
Application Areas of Customized Flat Jet Nozzles
Cooling Systems: Used to control temperature and provide cooling in industrial machines, cooling towers, or engine systems.
Washing and Cleaning: Used for cleaning in food processing facilities, the automotive industry, or chemical plants. The nozzle provides effective cleaning by distributing fluid over large surfaces.
Humidification Systems: Can be used in agriculture and greenhouse systems to maintain the moisture balance of plants.
Spray Drying: Used in the chemical, food, and pharmaceutical industries to quickly evaporate liquids.
Evaporation: Can be used in industrial air cleaning and dust removal systems. Provides high efficiency evaporation.
Factors to Consider When Selecting Customized Flat Jet Nozzles
Outlet Angle: The correct outlet angle should be selected according to the desired fluid spread area. The outlet angle is usually between 30° and 120°.
Flow Rate: The correct flow rate should be determined according to the requirements of the application. High flow rate provides faster fluid distribution in large areas, while low flow rate is suitable for precise distribution requirements.
Operating Pressure: The pressure required for the optimal operation of the nozzle should be determined according to the fluid type and the requirements of the application. High pressure provides fine droplets and a wider spread area.
Material Selection: A nozzle made of a different material type such as stainless steel, PVC, or PTFE should be selected depending on the chemical composition of the fluid.
Application Area: Industrial cleaning, cooling, or humidification applications may require a special design of the nozzle. Therefore, nozzles can be customized.
Conclusion
Customized flat jet nozzles are an ideal solution for optimizing industrial processes by distributing fluid homogeneously over a wide area. With flexible design options and durable materials, these nozzles can be used in a wide range of applications. Nozzles customized according to your application requirements provide efficient and economical solutions.
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